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October 11, 2008

Toyota Cultivating Engineering Talent

Toyota has a knack for cultivating engineering talent

Toyota now has more than 1,000 York Township employees dedicated to conducting engineering services on vehicles for the North American market. Early on in its expansion project, the Japanese automaker displayed a canny understanding of how to cultivate talent and acquire engineers fresh out of college.

Toyota established a two-year internship program for recent engineering graduates at schools like the University of Michigan, Michigan State University, Lawrence Technological University and the University of Wisconsin. At the end of the two-year period, the automaker and the employee reach a mutual decision about whether the employee should continue working there.

Bruce Brownlee, senior executive administrator for external affairs for the Toyota Planning Center at the Toyota Technical Center, has said the company generated a “large pipeline” for engineering talent by leveraging the internship program.

Related: Engineering Internships - Toyota Engineering Development Process - Toyota Robots - Toyota k-12 Science Grants - Toyota Production System (TPS) management blog posts

October 6, 2008

$92 Million for Engineering Research Centers

photo of Alex Huabg

NSF Launches Third Generation of Engineering Research Centers with Awards Totaling $92.5 Million. Each of the 5 sites will receive will use $18.5 million over five-years. Each center has international university partners and partners in industry.

The NSF Engineering Research Center for Biorenewable Chemicals (CBiRC), based at Iowa State University, seeks to transform the existing petrochemical-based chemical industry to one based on renewable materials.

The NSF Engineering Research Center for Future Renewable Electric Energy Delivery and Management (FREEDM) Systems, based at North Carolina State University, will conduct research to transform the nation’s power grid into an efficient network that integrates alternative energy generation and new storage methods with existing power sources.

The NSF ERC for Integrated Access Networks (CIAN), based at the University of Arizona, will conduct research to create transformative technologies for optical access networks that offer dramatically improved performance and expanded capabilities.

The NSF ERC for Revolutionizing Metallic Biomaterials, based at North Carolina Agricultural and Technical State University, aims to transform current medial and surgical treatments by creating “smart” implants for craniofacial, dental, orthopedic and cardiovascular interventions.

The NSF Smart Lighting ERC, based at Rensselaer Polytechnic Institute, aims to create new solid-state lighting technologies to enable rapid biological imaging, novel modes of communication, efficient displays and safer transportation.

Photo: Alex Huang will lead direct the research of ways to integrate renewable energy sources into the nation’s power grid at North Carolina State University.

Related: $75 Million for 5 New Engineering Research Centers - NSF Awards $50 Million for Collaborative Plant Biology Project - Presidential Early Career Award for Scientists and Engineers - posts related to the United States National Science Foundation

Holographic Television on the Way

Ok, there really isn’t much new since I posted that holographic TV is getting closer. But won’t it be cool when I can have one in my house? And you might need to plan for it in your new house addition :-) Also, with the economic news lately a good distraction might be useful - Holographic television to become reality

The reason for renewed optimism in three-dimensional technology is a breakthrough in rewritable and erasable holographic systems made earlier this year by researchers at the University of Arizona.

Dr Nasser Peyghambarian, chair of photonics and lasers at the university’s Optical Sciences department, told CNN that scientists have broken a barrier by making the first updatable three-dimensional displays with memory.

“This is a prerequisite for any type of moving holographic technology. The way it works presently is not suitable for 3-D images,” he said. The researchers produced displays that can be erased and rewritten in a matter of minutes.

According to Peyghambarian, they could be constructed as a screen on the wall (like flat panel displays) that shows 3-D images, with all the image writing lasers behind the wall; or it could be like a horizontal panel on a table with holographic writing apparatus underneath.

Peyghambarian is also optimistic that the technology could reach the market within five to ten years. He said progress towards a final product should be made much more quickly now that a rewriting method had been found.

However, it is fair to say not everyone is as positive about this prospect as Peyghambarian. Justin Lawrence, a lecturer in Electronic Engineering at Bangor University in Wales, told CNN that small steps are being made on technology like 3-D holograms, but, he can’t see it being ready for the market in the next ten years.

I would have to say I am with those that think this might take a bit longer to be in place. But I would be glad to be wrong.

Related: Video Goggles - Open Source for LEGO Mindstorms - posts on cool gadgets - Awesome Cat Cam

October 3, 2008

Engineering a Better World: Bike Corn-Sheller

photo of bike maize sheller

More appropriate technology from MIT’s D-Lab.

D-Lab-developed device makes corn processing more efficient

Jodie Wu, an MIT senior in mechanical engineering, spent the summer traveling from village to village in Tanzania to introduce a new system for processing the corn: A simple attachment for a bicycle that makes it possible to remove the kernels quickly and efficiently using pedal power. The device makes processing up to 30 times faster and allows one person to complete the job alone in one day.

The basic concept for the maize-sheller was first developed in Guatemala by an NGO called MayaPedal, and then refined by Wu last semester as a class project in D-Lab: Design, a class taught by Department of Mechanical Engineering Senior Lecturer Amy Smith. Now, thanks to Wu’s efforts, the technology is beginning to make its way around the world.

Thus, the owner of a bicycle, with a small extra investment, can travel from village to village to carry out a variety of useful tasks. A simple bike thereby becomes an ongoing source of income.

Wu refined the corn-sheller system, which was originally designed as a permanent installation that required a bicycle dedicated solely to that purpose, to make it an add-on, like Kiwia’s tools, that could be easily bolted onto an ordinary bike and removed easily.

Photo shows the prototype of the attachment. Engineering that makes a significant difference in people’s lives (especially those that need it the most) is even cooler than the latest high tech gizmos in my opinion. And those new gizmos are cool.

Related: Design for the Unwealthiest 90 Percent - Appropriate Technology posts - Water Pump Merry-go-Round - Nepalese Entrepreneur Success - Tumaini Cycles blog (by

September 25, 2008

The Glove - Engineering Coolness

photo of The Glove - core control

Cool invention helps tired players bounce back

The device, called the Glove and invented by two Stanford biologists, is used by the Niners during games and at practice for players’ health. But its applications are far broader: from treating stroke and heart attack victims to allowing soldiers to remain in the field longer under intense heat.

It’s also a proven athletic performance enhancer - billed as better than steroids without any ill effects.

“We use the Glove primarily for health reasons,” said Dan Garza, the 49ers’ medical director. “But outside of sports, it has potential for a lot of exciting things. This technology is a much more effective way of cooling the core temperature than what we would typically do - misting, fanning, cold towels, fluids.”

The Glove works by cooling the body from inside out, rather than conventional approaches that cool from outside in. The device creates an airtight seal around the wrist, pulls blood into the palm of the hand and cools it before returning it to the heart and to overheated muscles and organs. The palm is the ideal place for rapid cooling because blood flow increases to the hands (and feet and face) as body temperature rises.

“These are natural mammalian radiators,” said Dennis Grahn, who invented the device with Stanford colleague Craig Heller.

Cool, you can buy your own for only $2,000 :-) (The Glove used to be called Core Control) High resolution image. Related: Research on Reducing Hamstring Injuries - The Science of the Football Swerve - Randomization in Sports - posts on science and athletics

September 22, 2008

Toyota Engineering Development Process

Kenji Hiranabe talks about Toyota’s development process (webcast). Kenji shares a presentation he attended earlier this year by Nobuaki Katayama, a former Chief Engineer at Toyota, and the lessons he learned from him.

The webcast takes awhile to get going. If you are impatient you might want to start at the 6 minute mark. Some thoughts from the talk:

  • The Voice of the Customer is diffuse. A strong concept (for a project - new car for example) is very important to focus thought, listening to voice of the customer is important but must use strong concept to avoid losing focus (due to diffuse customer feedback).
  • Honest face to face communication is important. Bad news first - present bad news first [don't try to hide bad news - my thoughts in brackets, John Hunter].
  • Everyone must think about cost reduction, many efforts add up to big impact [the importance of reducing waste everywhere].
  • benchmark, not to copy others, but to learn from what others do well.

The webcast includes a nice (though short) discussion of agile management in software development and lean manufacturing (the different situation of manufacturing versus software development). Kenji Hiranabe has also translated several agile and lean books into Japanese including Implementing Lean Software Development.

Related: Kenji Hiranabe’s blog - Marissa Mayer Webcast on Google Innovation - Honda Engineering - Engineering Innovation in Manufacturing and the Economy

September 8, 2008

Jetsone Jetplane Over English Channel

photo of personal jet wings

We first posted on Yves Rossy’s personal jetpack in 2006. Now he is preparing to fly over the English channel with this jetwings.

The plan is that on or around September 24, Yves will climb into a light aircraft somewhere near Calais with his wing firmly strapped on to his back and a live television crew from the National Geographic Channel filming his every move.

When the plane is at 8,000ft, he will fire up the four little jet engines attached to the underside of the wing and then jump out. In the plane, the wingtips are always folded or Yves would not fit through the door. Once in the open air, he will pull a cord and the two spring-loaded ends will snap open to give him a full wing span of just over eight feet.

He will open up his engines, dive for a few seconds to pick up a speed of around 200mph and then level out at around 5,000ft before flying in a straight line at roughly 115mph to England. As long as the wind is not above 10mph in the opposite direction, he should have enough juice to get him to Kent.

There, he will pull his parachute ripcords and drop safely on to Blighty’s fair shores.

Related: photo from Yves Rossy web site - AlienFly RC Mosquito Helicopter - Engineering Quiet, Efficient Planes - Megaflood Created the English Channel

August 23, 2008

Engineer Uses Gravity

Now Diving: Sir Isaac Newton

On TV, a diver walks out onto a platform. The camera fixes on him. He waits. He leaps. And then — somehow — the camera stays with him as he plunges. In the instant it takes him to break the water’s surface, the picture suddenly cuts to an underwater shot — and we watch in disbelief as the dive culminates in a burst of bubbles.

How do they do it?

Well, there’s a rope. There’s a pulley. And the rope and the pulley work a contraption made out of a pipe. The whole gizmo is based on the brilliant insight that objects fall at the same rate regardless of mass. A Tuscan by the name of Galileo came up with it about 400 years ago; if he were alive, he’d call it cutting edge. And there’s the beauty of it: It’s sophisticated, yes, but only because it’s simple.

Garrett Brown revolutionized the movie business 38 years ago when he invented the Steadicam, a mechanical arm for cameramen that smooths away the jerkiness of hand-held shots. Much later, he came up with the Skycam, which rides a web of wires above the heads of football players. In between, Mr. Brown, 66 years old, got his one-line brief from NBC: “They wanted a camera,” he says, “that stayed with divers, including going underwater with them.”

The falling camera rides a rail on the inside of the pipe. A glass strip runs along the pipe’s full length; the camera takes its picture through the glass. From the diving platform to the water line, the glass is smoky. Below the line, it’s clear, so the camera need not adjust its exposure as it streaks into underwater darkness.

The pipe is caulked. The camera drops through air. “It doesn’t splash into the water,” Mr. Brown said. “That would look horrible.”

The appropriate use of technology is great to see. Applying knowledge well is a key to good engineering.

Related: Using Cameras Monitoring To Aid Conservation Efforts - How Do Wii Game Controllers Work? - Bigger Impact: 15 to 18 mpg or 50 to 100 mpg? - Awesome Cat Cam

August 21, 2008

Engineers Should Follow Their Hearts

Steve Wozniak, Apple co-founder is a great engineer and full of wonderful quotes for engineers to take to heart. The autobiography of the Woz is certainly a good read for any engineer. Woz urges engineers to follow their hearts

Wozniak talked about a life driven by his passion for the electronics and computing. And passion can be a more important incentive than money, he said.

“Sometimes when you’re short of resources it forces you to do better work,” he said. To design the Apple’s logic circuitry, “I couldn’t afford an online timeshare computer system. I had to write down ones and zeros (and simulate the computer’s operations). It was all done by hand, never once on a computer.”

He offered his computer designs to HP five times, but they never were interested. “I would not sell something for money without my employer getting a cut of it.”

Related: Interview of Steve Wozniak - Programmers at Work - The Woz Speaks - Curious Cat Science and Engineering books

June 26, 2008

Transferring Train Passengers Without Stopping

The webcast shows a train transferring passengers without stopping. Essentially passenger modules are picked up and dropped off at each station. Looks pretty cool and would seem to require somewhat complex engineering - which can be a problem as complexity allows for more things to go wrong. Still it looks pretty cool. The sound is not in English but you can see what the idea is.

Inventor rolls out efficient non-stop train system

Taking the Kaohsiung MRT system as an example, Peng says that its maximum speed is 85 kph. Because it must stop at every station, it achieves an average speed over its route of just 35 kph. If the non-stop system were in place, the top velocity of 85 kph could be maintained throughout the system, saving time and energy.

via: trains that pick you up without stopping

Related: Extreme Engineering - MIT Hosts Student Vehicle Design Summit - Designing Cities for People, Rather than Cars

June 11, 2008

How Computers Boot Up

How Computers Boot Up

Things start rolling when you press the power button on the computer (no! do tell!). Once the motherboard is powered up it initializes its own firmware - the chipset and other tidbits - and tries to get the CPU running. If things fail at this point (e.g., the CPU is busted or missing) then you will likely have a system that looks completely dead except for rotating fans. A few motherboards manage to emit beeps for an absent or faulty CPU, but the zombie-with-fans state is the most common scenario based on my experience. Sometimes USB or other devices can cause this to happen: unplugging all non-essential devices is a possible cure for a system that was working and suddenly appears dead like this. You can then single out the culprit device by elimination.

If all is well the CPU starts running. In a multi-processor or multi-core system one CPU is dynamically chosen to be the bootstrap processor (BSP) that runs all of the BIOS and kernel initialization code. The remaining processors, called application processors (AP) at this point, remain halted until later on when they are explicitly activated by the kernel. Intel CPUs have been evolving over the years but they’re fully backwards compatible, so modern CPUs can behave like the original 1978 Intel 8086, which is exactly what they do after power up. In this primitive power up state the processor is in real mode with memory paging disabled. This is like ancient MS-DOS where only 1 MB of memory can be addressed and any code can write to any place in memory - there’s no notion of protection or privilege.

Related: Harvard Course on Understanding Computers and the Internet - Programming Ruby - Babbage Difference Engine In Lego

May 28, 2008

Quake Lake Danger

Quakes lakes risk ’slurry tsunami’

This month’s 7.9 magnitude tremor spawned 34 so-called quake lakes, according to the International Association of Hydraulic Engineering and Research expert. The vast pools of water were created when the earthquake triggered landslides down plunging valleys, clogging rivers and turning them into fast-rising lakes. Twenty-eight quake lakes are at risk of bursting, according to Chinese state media agency Xinhua. But the one at Tangjiashan - on the Jianjiang river above the town of Beichuan - is the most precarious.

The delicate, tortuous work involves heavy machinery gingerly shifting debris from the dam, and engineers blasting dynamite to carefully punch holes in the mountain of rubble and soil - although experts warn this risks further destabilising the structure. Nearly 160,000 people in the disaster zone have already been evacuated in case the Tangjiashan quake lake bursts.

Troops and engineers are racing to carve a 500 metre (1,640 ft) channel out of the landscape and divert the water towards the Fujiang river. They aim to complete the giant sluice and begin draining the 300 million cubic metre capacity lake within 10 days. “Once the water begins to flow over the top of the dam there’s nothing you can do to stop it,” said Dr Alex Densmore, of Durham University’s Institute of Hazard and Risk Research.

Little wonder then that Premier Wen Jiabao says he regards draining the swelling quake lakes at China’s ground zero as the nation’s most urgent task.

Related: Quake Lifts Island Ten Feet Out of Ocean - Civil Engineers: USA Infrastructure Needs Improvement - China’s Technology Savvy Leadership - Megaflood Created the English Channel

April 30, 2008

Larry Page on How to Change the World

photo of larry page
Larry Page on how to change the world

The question is, How many people are working on things that can move the needle on the economy or on people’s quality of life? Look, 40,000 people a year are killed in the U.S. in auto accidents. Who’s going to make that number zero or very, very small? There are people working on it.

In practice that’s not an issue. I’ve told the whole company repeatedly I want people to work on artificial intelligence - so we end up with five people working on it. Guess what? That’s not a major expense. There’s a reason we talk about 70/20/10, where 70% of our resources are spent in our core business and 10% end up in unrelated projects, like energy or whatever. [The other 20% goes to projects adjacent to the core business.] Actually, it’s a struggle to get it to even be 10%. People might think we’re wasting money or whatever. But that’s where all our new stuff has come from.

Solar thermal’s another area we’ve been working on; the numbers there are just astounding. In Southern California or Nevada, on a day with an average amount of sun, you can generate 800 megawatts on one square mile. And 800 megawatts is actually a lot. A nuclear plant is about 2,000 megawatts.

Whose obligation is it to make this kind of change happen? Is it Google’s? The government’s? Stanford’s? Kleiner Perkins’?

I think it’s everybody who cares about making progress in the world. Let’s say there are 10,000 people working on these things. If we make that 100,000, we’ll probably get 10 times the progress.

Posts on Google engineering: Larry Page and Sergey Brin Interview Webcast - Google Investing Huge Sums in Renewable Energy - Marissa Mayer Webcast Google Innovation - High-efficiency Power Supplies

March 20, 2008

$10 Million X Prize for 100 MPG Car

Progressive Automotive X PRIZE

The window for applications will be open until mid 2008, when a thorough qualification process will assess safety, cost, features and business plans to ensure that only production-capable, consumer-friendly cars compete. Those that qualify will race their vehicles in rigorous cross-country stage races in 2009 and 2010 that combine speed, distance, urban driving and overall performance. The winners will be the vehicles that exceed 100 MPG, meet strict emissions standards and finish in the fastest time. Host cities involved in the competition route are to be announced shortly.

Related: Lunar Landers X-Prize - $10 Million for Science Solutions - Engineering More Sustainable Vehicles (Challenge X)

February 24, 2008

Car Powered Using Compressed Air

car powered using compressed air

Jules Verne predicted cars would run on air. The Air Car is making that a reality. The car is powered by compressed air which certainly seems like an interesting idea. Air car ready for production:

Refueling is simple and will only take a few minutes. That is, if you live nearby a gas station with custom air compressor units. The cost of a fill up is approximately $2.00. If a driver doesn’t have access to a compressor station, they will be able to plug into the electrical grid and use the car’s built-in compressor to refill the tank in about 4 hours.

The car is said to have a driving range of 125 miles so by my calculation it would cost about 1.6 cents per mile. A car that gets 31 mpg would use 4 gallons to go 124 miles. At $3 a gallon for gas, the cost is $12 for fuel or about 9.7 cents per mile. I didn’t notice anything about maintenance costs. I don’t see any reason why the Air Car would cost more to maintain than a normal car.

The air car was named one of Time magazine’s best inventions of the 2007.

Five-seat concept car runs on air

An engineer has promised that within a year he will start selling a car that runs on compressed air, producing no emissions at all in town. The OneCAT will be a five-seater with a fibre-glass body, weighing just 350kg and could cost just over £2,500.

Tata is the only big firm he’ll license to sell the car - and they are limited to India. For the rest of the world he hopes to persuade hundreds of investors to set up their own factories, making the car from 80% locally-sourced materials.

“Imagine we will be able to save all those components traveling the world and all those transporters.” He wants each local factory to sell its own cars to cut out the middle man and he aims for 1% of global sales - about 680,000 per year. Terry Spall from the Institution of Mechanical Engineers says: “I really hope he succeeds. It is a really brave experiment in producing a sustainable car.”

Related: The History of Compressed Air Vehicles - Car Elevator (for parking) - Electric Automobiles - VW Phaeton manufacturing plant

Virus Engineered To Kill Deadly Brain Tumors

Yale Lab Engineers Virus That Can Kill Deadly Brain Tumors

A laboratory-engineered virus that can find its way through the vascular system and kill deadly brain tumors has been developed by Yale School of Medicine researchers, it was reported this week in the Journal of Neuroscience.

Each year 200,000 people in the United States are diagnosed with a brain tumor, and metastatic tumors and glioblastomas make up a large part of these tumors. There currently is no cure for these types of tumors, and they generally result in death within months.

“Three days after inoculation, the tumors were completely or almost completely infected with the virus and the tumor cells were dying or dead,” van den Pol said. “We were able to target different types of cancer cells. Within the same time frame, normal mouse brain cells or normal human brain cells transplanted into mice were spared. This underlines the virus’ potential therapeutic value against multiple types of brain cancers.”

Pretty cool. Too bad these press releases never quite live up to the initial promise. Still this one is very cool, if it can succeed in helping even a small percentage of people it will be a great breakthrough. It is also just cool - using a virus to kill tumors - how cool is that?

Related: What are viruses? - Using Bacteria to Carry Nanoparticles Into Cells - Cancer Cure, Not so Fast - Cancer cell ‘executioner’ found - Cancer Deaths not a Declining Trend - Using Viruses to Construct Electrodes and More

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